Masters Theses

Date of Award

8-1985

Degree Type

Thesis

Degree Name

Master of Science

Major

Engineering Science

Major Professor

Jerry E. Stoneking, Jack F. Wasserman

Committee Members

Robert E. Bohdenheimer

Abstract

This thesis describes the development, testing, and real-time implementation of an algorithm to compute the tool forces applied to a three-axis load cell. The algorithm was implemented on a Zenithn portable computer along with an analog-to-digital converter. The load cell system is capable of monitoring low frequency (under 5 hz), low level (under 10 Ibf) tool forces on a real-time basis.

The load cell system was tested for accuracy under static conditions and functionality under dynamic conditions. The system exhibited a two standard deviation confidence level (95 % ) within the range from 0.58% to -6.58% error. The mean percent error was observed to be -3.0%. Functionality was demonstrated through use of the load cell system to turn a piece of aluminum stock on a milling machine.

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