Improving analytical utility of Surface Enhanced Raman Spectroscopy through unique lithographic substrate development A Thesis Presented for the Doctor of Philosophy Degree The University of Tennessee, Knoxville Sabrina Marie Wells May, 2012 ii To the instructors, teachers, and mentors who helped foster my passion for science, discovery, and learning. Thank you. iii Acknowledgements First, I would like to thank Dr. Sepaniak for giving me the opportunity to join his group several years ago. I have learned so much more about being a researcher, working through problems, and the importance of loving what you do by being a member of this group and seeing how he conducted himself daily. I would also like to thank the other members of the lab, both past and present. This particularly goes to Kasey Hill for her assistance at work and conversations about bad TV and movies out, Deepak Bhandari for his patience and ability to explain concepts so that even I could understand, and Lisa Taylor for our noncompetitive competition that helped push me to become a stronger and more confident researcher. I would also like to thank Oak Ridge National Lab, particularly CNMS, for allowing me to work out there for the last four years. I have learned so much from every person I worked with out there and it was a pleasure to be invited into the fold with open arms. During my time there, I predominately worked with Scott Retterer, who showed me the ropes and started me in the right direction, and Nickolay Lavrik, who continued to add thoughtful ideas and technical insight for my work. I would not be here without their support. Finally, I want to thank my family for their support through these past years. I would not have made it this far without my parents, Robin and Barry, who continue to tell me I can do anything. Thanks to Whitney and my “little brother” Jake for all the love and the occasional ear to vent into. Also, I need to thank Roy for always making me iv smile when I walk in the door, no matter how hard the day was until then. I could not have persevered on without all of your help and love. v Abstract Surface enhanced Raman spectroscopy (SERS) has the potential to be a useful analytical technique due to large signal enhancements. Unfortunately, SERS has several drawbacks, including a lack of reproducibility, which inhibits it from being a practical option. These large signals often arise from “hot spots” of extremely high enhancement on nanofeatured metallic substrates, the most common being comprised of aggregated silver colloid. It is difficult to reproducibly create these hot spots due to the randomness of the colloid substrates. However, through controlled substrate fabrication, many problems associated with SERS analysis can be overcome. Electron beam lithography (EBL) combined with reactive-ion etching (RIE) was used to fabricate a wide variety of aggregate-like structures that allow for methodically surveying the system to determine if areas of high enhancement are present. Any well performing areas were then recreated consistently to produce areas of similar enhancement. While the aforementioned “combinatorial” approach has its advantages, simple structures are often easier to fabricate and theoretically model. As such, a single structure consisting of a metal disc on a silicon pillar was created. A variety of tests were performed on these structures to determine the overall utility of the simple pillar system. The system was found to possess extremely high enhancement, making it an ideal system to both theoretically model and test experimentally. The system also has strong enough overall signal to allow for potential analytical implications. vi Studies were also conducted to determine the feasibility of using a strong enhancing silicon nanopillar system to make analytical measurements without a metal surface present. A special fabrication process using EBL and RIE was used to created tall, high aspect ratio pillars of known diameters. These nanopillars were then observed to exhibit special optical properties not seen in bulk silicon. Aside from modest Raman enhancement, these structures also demonstrated the ability to enhance the signal of specific analytes similar to SERS. Surface enhanced fluorescence (SEF) was also observed for different analytes, allowing for a variety of potential analytical areas. vii Table of Contents List of Tables ..................................................................................................................... xi List of Figures ................................................................................................................... xii 1. Introduction ........................................................................................................... 1 1.1 Brief introduction to Raman spectroscopy ......................................................... 2 1.1.1 The Raman effect ............................................................................................ 2 1.1.2 Instrumentation ............................................................................................... 7 1.1.3 Resonance Raman Spectroscopy .................................................................... 9 1.2 Surface Enhanced Raman Spectroscopy (SERS) ............................................. 13 1.2.1 Overriding theory .......................................................................................... 13 1.2.2 Enhancement mechanisms ............................................................................ 15 1.2.3 SERS applications ......................................................................................... 19 2. Surface-Enhanced Raman Spectroscopy Substrates and Nanofabrication Techniques ........................................................................................................... 22 2.1 SERS substrates ................................................................................................ 22 2.1.1 Random morphology substrates .................................................................... 23 2.1.2 Deterministic Ordered SERS substrates ....................................................... 26 2.2 Relevant nanofabrication techniques ................................................................ 27 2.2.1 Bottom-up SERS techniques......................................................................... 28 2.2.2 Top-down SERS methods ............................................................................. 30 2.2.3 Electron beam lithography ............................................................................ 32 viii 2.2.4 Reactive Ion Etching ..................................................................................... 37 3. Controllable Nanofabrication of Aggregate-Like Nanoparticle Substrates and Evaluation for Surface Enhanced Raman Spectroscopy ................................ 42 3.1 Introduction ....................................................................................................... 42 3.2 Experimental ..................................................................................................... 46 3.2.1 Instrumentation ............................................................................................. 46 3.2.2 Preparation of SERS-Active Substrates ........................................................ 46 3.2.3 Liftoff Pillar Method ..................................................................................... 48 3.2.4 Analyte preparation and data acquisition ...................................................... 51 3.3 Results and discussion ...................................................................................... 52 3.3.1 Spectral mapping of initial aggregate arrays ................................................ 52 3.3.2 Combinatorial cell survey ............................................................................. 57 3.3.3 Reproducibly cloned arrays .......................................................................... 59 3.3.4 Analytical figures of merit with cloned LDNAs........................................... 62 3.4 Conclusions ....................................................................................................... 65 3.5 Acknowledgements ........................................................................................... 66 4. Efficient Disc on Pillar Substrates for Surface Enhanced Raman Spectroscopic Analysis ................................................................................................................ 67 4.1 Introduction ....................................................................................................... 67 4.2 Experimental Section ........................................................................................ 71 4.2.1 Fabrication of SERS-active substrates .......................................................... 71 4.2.2 SERS-Active Substrate Preparation .............................................................. 72 4.2.3 Raman Spectroscopy ..................................................................................... 72 ix 4.2.4 Analyte Preparation and Data Acquisition ................................................... 74 4.3 Results and Discussion ..................................................................................... 75 4.3.1 Initial Optimization of DOP.......................................................................... 75 4.3.2 DOP substrate optimization .......................................................................... 78 4.3.3 DOP Arrays ................................................................................................... 80 4.3.4 Analytical Impacts of DOP Systems............................................................. 85 4.4 Conclusions: ...................................................................................................... 90 4.5 Acknowledgements ........................................................................................... 91 5. Silicon nanopillars for field enhanced surface spectroscopy .......................... 92 5.1 Introduction ....................................................................................................... 92 5.2 Experimental ..................................................................................................... 96 5.2.1 Silicon Nanopillar fabrication ....................................................................... 96 5.2.2 FDTD analysis .............................................................................................. 97 5.2.3 Raman Spectroscopy ..................................................................................... 99 5.2.4 Microscopy ................................................................................................. 101 5.2.5 Substrate Preparation .................................................................................. 102 5.3 Results and Discussion ................................................................................... 103 5.3.1 Nanopillar Fabrication ................................................................................ 105 5.3.2 Enhancement of Intrinsic Silicon Raman Scattering .................................. 106 5.3.3 Enhanced Fluorescence ............................................................................... 111 5.3.4 Enhanced Raman of a Thin Sample Layer on Nanopillars ......................... 114 5.3.5 Enhancement Factor Determination ........................................................... 118 5.4 Conclusions ..................................................................................................... 119 x 5.5 Acknowledgements: ........................................................................................ 120 6. Concluding remarks ......................................................................................... 121 Bibliography .................................................................................................................. 127 Vita…... .......................................................................................................................... 150 xi List of Tables Table Page Table 3.1: General morphological data on the 8 different types of tested matrices. ...... 49 Table 3.2: Results of combinatorial-like SERS signal surveys of the 8 different types of tested matrices. .......................................................................................................... 56 Table 4.1: The average area (n=3) for the 1060 cm -1 band of individual 150 nm diameter pillars is shown along with the RSD and average enhancement factor for each given pillar dimensions (height based on actual microscopic measurements). .................. 77 Table 5.1: Ability of silicon nanopillars with various shapes and heights to enhance intrinsic Raman scattering. In each series of nanopillars of the same type, the optimum diameters correspond to a nanopillar that exhibited strongest enhancement of the silicon Raman line. Note that Si line ratio is calculated as a raw signal enhancement and reflects presence of a strong background Raman signal from the silicon substrate. ...................................................................................................... 107 xii List of Figures Figure 1.1: Schematic of Raman energy level diagram. ................................................... 5 Figure 1.2: Schematic JY Horiba LabRam Spectrometer used in current studies. ......... 10 Figure 1.3: Energy level diagram for (left) resonance Raman scattering and (right) fluorescence emission. .............................................................................................. 12 Figure 1.4: Molecular orbital diagram demonstrating origin of charge-transfer mechanism for chemical enhancement. .................................................................... 20 Figure 2.1: Examples of non-lithographically fabricated random substrates. a) Ag islands on glass, b) Ag nanocomposite with PDMS, c) Aggregated Ag colloid particles. .................................................................................................................... 25 Figure 2.2: Simplified schematic of an electron beam lithography system. ................... 34 Figure 2.3: Illustration of the differences between direct (left) and in indirect/liftoff photolithographic procedures.................................................................................... 36 Figure 2.4: Example of different etch profiles for chemical and physical etches. .......... 38 Figure 2.5: Schematic of RIE chamber. ........................................................................... 40 Figure 3.1: (a) Images of CAD of a various shape pattern (above) and circle/ellipse pattern (below) and SEMs of (b) EBL patterns following 250 nm deep RIE, (c) EBL patterns after deposition of 20 nm of SiO2, and (d) deposition 40 nm of Ag. ......... 47 Figure 3.2: Combinatorial-like SERS signal survey of two 50x50 μm patterns of the least dense circle ellipse type of pattern. The spectra of BT for the apparent best 5x5 μm cells are shown. ................................................................................................... 54 xiii Figure 3.3: Combinatorial-like SERS signal survey (BT analyte) of (a) 10x10 cell original matrix, (b) a 3x3 cell matrix containing an apparent good cell, and (c) sub- dividing the good cell (SEMs and SERS signal heights from 2.5 μm square quarters); focusing on discovering good performing morphologies. ........................ 58 Figure 3.4: Demonstrated ability to clone hot cells into macro-patterns. (a) An image from an optical microscope where the inner “T” is a cloned cell from a high performing cell and the outside is from a modest performing cell. (b) Map showing uniform enhancement from both the outer and inner regions. .................................. 60 Figure 3.5: (a) Comparison of spectra for R6G during one trial of extended regions of cloned cells and employing STT with incremental increases in spinning radius of about 5 μm each for the spectra and demonstrating very good reproducibility. (b) Spectra indicating the analytical improvement in S/N by virtue of using the STT approach, over single point measurements, by increasing acquisition times with R6G as the analyte. ............................................................................................................ 64 Figure 4.1: (a) Visual representation of the EBL liftoff/RIE process. (b) 3-D depiction of the pillar structure where layers are the silicon wafer (white), 20 nm SiO2 (blue), and Ag (gray). (b) SEM image of pillar structure processed as described previously with 25 nm Ag deposited onto the surface................................................................ 73 Figure 4.2: Based on the optimum pillar height of 175 nm, (a) various pillar diameters are examined, and (b) three different silver deposition thicknesses are compared for the 100 nm diameter pillars....................................................................................... 79 Figure 4.3: (a) Average band area for the 1060 cm -1 band of BT for varying numbers of pillar ranging from a single pillar system to a 5-by-5 array of pillars. All arrays have xiv a gap of 220 nm between each pillar in a row and column and have a height of 250 nm while also having 20 µm of space surrounding to avoid long range effects. (b) The average experimental areas normalized to account for the number of pillars present (i.e., band area (25 / #pillars) and the numerically simulated normalized volume integrated electric field (see figure of merit described in text). ................... 82 Figure 4.4: Color maps of the electric field modulus in a plane on top of the discs for several clusters. The incident field is propagating down into the page, and the incident polarization is along y. ................................................................................ 84 Figure 4.5: Reusability: (a) The initial response of a 5-by-5 array to BT (left) and several months later (right) after aqua regia cleaning and re-deposition of Ag. The insert is an SEM of the cleaned array. (b) A single DOP after cleaning and re- deposition showing signal response to a single stranded thiol -5’-terminated oligonucleotide (see text). Certain bands (denoted by *) correlate to those seen from single stranded DNA in other published work [134]. ............................................... 87 Figure 4.6: (a) Spectra for R6G at given concentrations, on a single DOP, where the analyte is rinsed off in between trials using methanol followed by water. Calibration plot data is shown. (b) Microfluidic dynamic study showing multiple analyte reversibility of a single DOP with 10-10 M MIT (top), rinsing with water (middle), followed by exposure to 10-5 M BT (bottom). (c) A time lapsed view of a single DOP with BT binding to the surface. A spectrum was taken every minute with the thiol flowing through a cell. The appearance of additional spectral features at about 10 minutes is attributed to either an impurity or photodegradation. ......................... 88 xv Figure 5.1: (a) Fabrication sequence used for creating silicon nanopillars; (b) SEM image of a nanopillar type #3 with slightly undercut sidewalls; (c) SEM image of the tallest tapered nanopillar used in this study (Table 5.1, type #7); (d) dark field optical microscopy of nanopillars type #3 with average diameters ranging from 95- 180 nm. ..................................................................................................................... 95 Figure 5.2: FDTD simulations of a vertical Si nanopillar on a silicon substrate coaxially illuminated by a Gaussian beam: (a) schematic representation of the X-Z intersection of the 3D FDTD model used in this study; (b) normalized field intensity in the X-Y plane at z=800 nm; (c) normalized field intensity along the x-axis at x=800 nm in the region shown by the arrow in Panel b in vicinity of the pillar (solid curve) and without pillar (dotted curve); (d) normalized field intensity in the X-Z plane intersecting the pillar axis; (e) normalized field intensity along the z-axis in vicinity of the pillar at x=60 nm y=0 nm calculated for 645 nm (dotted curve), 660 nm (solid curve) and 675 nm (dashed curve). All simulation data shown here are obtained for pillar height and diameter of, respectively, 2,200 nm and 110 nm. Local field distributions in panels (b-d) are calculated for a wavelength of 660 nm and displayed on a logarithmic scale. .............................................................................. 98 Figure 5.3: Raman map (top) shows enhanced intensity of the silicon phonon line due to presence of a silicon nanopillar of type #4 with an average diameter of 95 nm. Also shown are complete Raman spectra measured on (bottom left) and off (bottom right) the nanopillar. ......................................................................................................... 100 Figure 5.4: (a) Silicon Raman signal ratio (on-versus-off nanopillar, 500 cm -1 ) trend of two different types and heights of nanopillars based on the CAD (Cr mask diameter xvi at the top of the structure). (b) Trend with average pillar diameter of pillar type #5 (see Table 5.1) with correlating SEM image below. (c) Trend with average pillar diameter of pillar type #6 with correlating SEM image below. .............................. 110 Figure 5.5: Fluorescence image of nanopillars ranging from 95-165 nm in average diameters and coated with NHS-rhodamine. The corresponding intensity plot (blue) correlates well with the trend seen in Figure 5.4. The intensity is also reproducible for a given average diameter (red). ......................................................................... 112 Figure 5.6: Fluorescence images of FITC coated type # 5 nanopillars and two sets of elliptical nanopillars etched using the same RIE recipe. Fluorescence intensity in non-polarized (left image) and polarized (right image) light are shown for (a) type #5 circular pillars with average pillar diameters in the range of 95-165 nm, (b) 110:70 nm elliptical pillars with the incrementally rotated major axis, and (c) 120:50 nm elliptical pillars with the incrementally rotated major axis. The intensity profiles for non-polarized (top blue) and polarized (bottom red) light are shown in the respective a-c panels at bottom. .............................................................................. 115 Figure 5.7: Raster experiment is shown at center for the Si pillar type #7 (see SEM in Figure 5.1c and Table 5.1 data) with ~12 nm of ZnPc deposited at 45 o , sample rotated 180 o , then a second deposition of ~12 nm. Significant bands are highlighted in the Raman spectra for the off-pillar case on the right and the on-pillar case on the left. The ratios of the areas of the on-to-off-pillar 1500 cm -1 bands for polarizations that is parallel (shown here) and perpendicular (not shown) to the source-substrate line-of-sight are, respectively, 19.3 and 4.4. ........................................................... 117 xvii Nomenclature µ Induced Dipole  Polarizability  Equilibrium Polarizability E Initial Energy E’ Final Energy E0 Amplitude of Electromagnetic Wave  Frequency Dependent Dielectric Function  Relative Permittivity of Ambient Environment Isurf Signal Area for SERS Ivol Signal Area for Neat Analyte  Incident Frequency ’ Scattered Frequency xviii  Antistokes Frequency  Vibrational Frequency  Stokes Frequency Nsurf Surface Number Density Nvol Number Density r Bond Length at Given Time req Bond Length at Equilibrium rmax Maximum Distance of Separation APTES Aminopropyltriethoxysilane BT Benzenethiol CCD Charge Coupled Device CCP Capacitively Coupled Plasma CE Chemical Enhancement CT Charge-Transfer DOP Disc on Pillar xix EBL Electron Beam Lithography EF Enhancement Factor EM Electromagnetic FDTD Finite Difference Time Domain FIB Focused Ion Beam FITC Fluorescein Isothiocyanate FON Film Over Nanosphere HOMO Highest Occupied Molecular Orbital ICP Inductively Coupled Plasma IR Infrared LB Lagnmuir Blodgett LDNAs Lithographic Defined Nanoaggregates LFIEF Local Field Intensity Enhancement Factor LMIS Liquid-Metal Ion Source LSPR Localized Surface Plasmon Resonance xx LUMO Lowest Unoccupied Molecular Orbital MIT Mitoxantrone NHA Nanohole Array NSL Nanosphere Lithography PDMS Poly(dimethylsiloxane) PECVD Plasma Enhanced Chemical Vapor Deposition PML Perfectly Matching Layer PVD Physical Vapor Deposition QCM Quartz-crystal Microbalance R6G Rhodamine 6G RIE Reactive Ion Etching RSD Relative Standard Deviation SAM Self-assembled Monolayer SEF Surface Enhanced Fluorescence SEM Scanning Electron Microscopy xxi SERRS Surface Enhanced Resonance Raman scattering SERS Surface Enhanced Raman Spectroscopy SMSERS Single Molecule SERS STT Sample Translation Technique TEM Transmission Electron Microscopy VLS Vapor-Liquid-Solid 1 Chapter 1 Introduction This dissertation is concerned with improving the analytical application and use of surface enhanced Raman spectroscopy (SERS) substrates through rational design. Through continued development using lithographic methods, insight into how to create quality analytical SERS substrates was obtained. Current work also focuses on creating structures with enhanced Raman capabilities without the need for a metallic surface and understanding how this phenomena works. The structure for this dissertation is ordered so that a brief overview of the Raman effect and SERS mechanisms are provided (Chapter 1). Chapter 2 follows with a discussion of various SERS substrates and the techniques used to create them, with electron beam lithography (EBL) and reactive ion etching (RIE) comprising a large focus. A combinatorial-like approach to lithographic SERS substrate development and analytical studies are looked at in Chapter 3. Based on the information garnered in the previous chapter, disc on pillar substrates are then analyzed for analytical utility (Chapter 4). Subsequent research focuses on using silicon nanopillar structures for use with various informative techniques (Chapter 5). Chapters 3-5 are presented as publications from my dissertation work. 2 The focus of this chapter is to provide a brief introduction to Raman spectroscopy. Moreover, it introduces basic SERS theory and mechanisms while also providing insight into current analytical prospects for the technique. 1.1 Brief introduction to Raman spectroscopy 1.1.1 The Raman effect Raman spectroscopy, as it is known today, is a valuable, highly selective technique used in the determination of structural information from analyte molecules. This method of characterization can yield narrow, well-resolved vibrational bands which, in essence, provide a “fingerprint” of a given analyte and involve surface processes and interfacial reactions [1, 2]. The method was first theoretically predicted and described in 1923 by A. Smekal [3] and later experimentally observed by C.V. Raman in 1928 [4, 5]. C.V. Raman perceived that when monochromatic light of a frequency 0 is used, the scattered light produces a configuration of lines of shifted frequency- the Raman spectrum. Furthermore, he noted that the shifts are energetically independent of the exciting frequency, 0, and are characteristic of the chemical structures of the analyte leading to the scattering [5]. This effect was only measured early on with a few pure organic solvents at extremely high concentrations so as to be visible to the eye. However, once the solutions became more dilute, or one analyzed a solid substance, the effect was too weak to easily observe. As such, the many applications of this technique were delayed for several decades until the advent of lasers and more efficient detection 3 systems. Currently, it is now possible to observe Raman scattering in materials that would have been unfeasible just a few decades earlier. The Raman effect occurs when a beam of monochromatic exciting radiation interacts with a material and scattering occurs. Most of this scattered radiation has the same energy as the incident photons (elastic scattering) and is known as Rayleigh scattering. However, a small portion of this scattered radiation has either higher or lower energy than the incident photons (inelastic scattering) and is known as Raman scattering. Due to light-matter interactions, energy is either gained or lost by the molecule during Raman scattering. As such, the conservation of energy states: (1.1) where  and’ are incident and scattered frequencies while E and E’ are the initial and final energy of a molecule, respectively. The previous equation can be rewritten as: (1.2) Based on the above equation, scattered radiation can be classified into the following categories: a) Rayleigh scattering where E = 0, or when  = ’ b) Stokes scattering where E < 0, or when  > ’ c) Antistokes scattering where E > 0, or when  < ’ In other words, Rayleigh scattering occurs when the incident radiation has the same energy as the incident photons. Rayleigh scattering is the most prevalent and intense of the three types. Stokes scattering occurs when the overall change in energy is negative. Stokes shifts are seen at wavenumber shifts smaller than the Rayleigh line, making them 4 red shifted. Antistokes scattering is observed when the energy of the incident photons is greater than the exciting radiation and are found at wavenumbers greater than the Rayleigh line, making them blue shifted. Overall, the Raman effect occurs when incident radiation impinges upon a given molecule and interacts with the electron cloud of the molecule’s bonds [6]. The electrons in the cloud are then excited into a virtual state. Figure 1.1 shows a schematic of a basic energy level diagram for the three types of scattering. The location of the electrons within the vibrational levels prior to excitation into a virtual state helps determine the shift that is observed. When the electrons begin at the lowest vibrational level of the ground state and relax to an excited level, Stokes shifts are observed. Antistokes shifts occur when the electrons begin in an excited vibrational level at ground state and relax to a lower level. However, at room temperature, the number of molecules starting at an excited state will be extremely small; thus, Antistokes shifts are much less common unless the temperature is increased. Still, regardless of the shift that is observed, in order for the Raman effect to occur there must be a change in polarizability of the electron cloud of the molecule [6]. When a molecule is placed in an electric field, the electrons and nuclei become displaced, resulting in an induced dipole moment; this molecule is then said to be polarized. As such, the strength of the electric field, E, and the magnitude of the induced dipole, µ, lead to: (1.3) with  representing the polarizability of the given molecule. The electric field strength of an electromagnetic wave of frequency  is expressed as: (1.4) 5 Figure 1.1: Schematic of Raman energy level diagram. 6 where E0 represents the amplitude of the electromagnetic wave. When combining equations (1.3) and (1.4), the following equation occurs: (1.5) With the above equation, one could conclude that the interaction of electromagnetic radiation, of frequency , induces a dipole moment oscillating at the same frequency. However, the polarizability actually changes with small displacement from its equilibrium position, as seen by: (1.6) where 0 is the equilibrium polarizability and r and req are bond lengths at a given instant and at equilibrium position, respectively. Assuming the molecule exhibits simple harmonic motion, the displacement can be shown as: (1.7) with j being the vibrational frequency of a molecule and rmax being the maximum distance of separation between atoms relative to their equilibrium position. When equation (1.7) is substituted into equation (1.6), the following formula occurs: (1.8) Finally, when the above equation (1.8) is used with equation (1.5), the following is seen: (1.9) which can be rewritten as: 7 (1.10) In equation (1.10), the first term occurs at the excitation frequency  and corresponds with Rayleigh scattering. The second and third terms represent Stokes (-j) and Antistokes (+j) scattering. The excitation frequency has been modulated by the vibrational frequency of the bond in both Stokes and Antistokes scattering. 1.1.2 Instrumentation As mentioned previously, a sample is irradiated with monochromatic light in Raman experiments. The scattered light is traditionally observed at right angles to the incident radiation. In modern confocal Raman microscopes, however, the scattered light is collected by a microscope objective at a 180° geometry; still, most basic components are the same. A modern Raman instrument generally consists of four main components: a laser source, a sample-illumination system, holographic optics, and a spectrometer with an appropriate detector [7]. For Raman spectroscopy, extremely intense sources of radiation are needed as intensities for scattered radiation is generally weak. The high intensity of lasers usually yields a great enough intensity of Raman scatter that it is measurable with reasonable signal-to-noise ratios [8]. The most common lasers used in Raman scattering include Argon-ion, Krypton-ion, Helium-Neon, and Diode lasers [9]. Since Raman scattering intensity varies as the fourth power of the laser frequency, those lasers with a shorter 8 wavelength (Argon at 488/514 nm and Krypton at 530.9/647.1 nm) provide more intense Raman lines [9]. These higher intensity lasers, however, can lead to increased fluorescence emission and photodegredation of samples due to the greater energy. Lasers in the near-IR region, such as a Diodes (782/830 nm), have become more popular due to the ability to operate at a higher power with a decreased chance of photodegredation. Moreover, the lasers are not energetic enough to produce many excited electronic states of a molecule, making fluorescence less of an issue. He-Ne (632.8 nm) laser sources fall in the middle and can minimize the above effects while still providing strong intensity for Raman studies. To study the Raman effect, the type of sample-illumination system used depends greatly on the type of radiation source. The laser must be tightly focused on the sample due to the weakness of the Raman effect [10]. Also, the scattered radiation must be collected efficiently. The excitation of the sample and collection of the scattered light is accomplished by utilizing numerous optical configurations usually either a 90° or 180° scattering geometry. Most new instruments have adopted the 180°, or backscattering, system as the 90° geometry has an optimum concentration required to maximize the Raman signal. The backscattering method avoids this pitfall and can easily correct for self-absorption in colored solutions [7]. In a Raman spectrometer, there are a few holographic filters, or wavelength selectors, placed throughout the path of the laser. Initially, a narrow band-pass filter is placed between the laser and the sample to help isolate the exciting line. Secondly, a holographic notch filter is used after the sample to provide narrow band width rejection of the given laser line. The filter transmits a small about of the backscattered laser line 9 (often better than 10 4 rejection) while allowing 90% of the enduring frequencies to reach the detector. The backscattered light is transmitted to the spectrometer, where divergent light is collimated by a spherical mirror. The light is then diffracted by a grating and the diffracted light is then focused by a second mirror [9]. The spectrum is then projected onto the detector, most commonly a charge coupled device (CCD). A CCD is comprised of a series of silicon photosites (pixels) placed in a two dimensional array [11]. Each pixel is surrounded by a non-conductive barrier and has two conductive electrodes separated by a thin silica dielectric layer. A charge buildup on the surface of a pixel is induced when a photon strikes it. The charge buildup is then stored in a capacitor until the Raman signals are collected. The number of electrons collected by each pixel is recorded by the computer and produces the Raman spectrum observed [12]. The type of Raman spectrometer used in the studies conducted and presented throughout this dissertation (see Figure 1.2) is a confocal Raman system. The instrument is a JY-Horiba LabRam Spectrograph with a 632.8 nm He-Ne laser. The spot size is dependent on the microscope objective in use. Confocal Raman systems have several advantages including the efficient rejection of stray light and fluorescence [7]. Moreover, confocal systems offer high throughput, good collection efficiency, and smaller sample requirements [13]. 1.1.3 Resonance Raman Spectroscopy A specific type of Raman spectroscopy that is important to note is resonance Raman spectroscopy. Resonance Raman is observed when the exciting frequency 10 Figure 1.2: Schematic JY Horiba LabRam Spectrometer used in current studies. 11 corresponds to the energy required for an electronic transition of the molecule. The resulting Raman signals have been enhanced as much at 10 2 -10 6 greater than normally observed [14], meaning the detection limit for resonance Raman scattering is often much lower than other techniques. Furthermore, as resonance Raman only occurs with the bands associated with the given chromophore, most spectra consist of only a few lines. This allows for the targeting of specific absorption bands so as to selectively acquire a resonance Raman spectrum. However, it is often difficult to operate the technique in the resonance region of all given samples and tunable lasers are usually required to take advantage of the enhancement. Resonance Raman scattering occurs differently than both normal Raman scattering and fluorescence. Unlike normal Raman, resonance Raman varies energetically as electrons are promoted to an excited state and followed by an immediate relaxation to a vibrational level of the electronic ground state [15]. The relaxation in resonance Raman is also not preceded by radiationless relaxation to the lowest vibrational ground state of the excited electronic state as is seen with fluorescence (Figure 1.3). Also, the time for a fluorescence process occurs in nanoseconds while resonance Raman can happen in a picoseconds or less [15]; fluorescence often interferes with resonance Raman [9]. As seen, Raman scattering results from the quantized vibrational changes, similar to those seen with infrared absorption, showing the observed Raman signal of a molecule. The differences between incident and scattered visible radiation wavelengths exist within the mid-infrared regions of the spectrum. One advantage Raman has over other vibrational techniques, such as infrared (IR) absorption, is the ability to analyze analytes 12 Figure 1.3: Energy level diagram for (left) resonance Raman scattering and (right) fluorescence emission. 13 in aqueous solutions. Also, IR absorption has difficulty with glass or quartz cells holding a sample due to interference; however, these limitations are not present with Raman scattering. Still, Raman will always have limitations in the extremely small cross sectional areas, leading to poor sensitivity. Moreover, fluorescence often competes with Raman signals of certain samples, particularly if not using a near-IR laser source [16]. Even still, there are techniques to work around these limitations in sensitivity. 1.2 Surface Enhanced Raman Spectroscopy (SERS) 1.2.1 Overriding theory As mentioned previously, one of the drawbacks to conventional Raman spectroscopy is its inherently small cross section, or the probability of the effect occurring. A typical cross section for a molecule in Raman spectroscopy is around 10 -30 cm 2 [17]. In contrast, the cross sections for Rayleigh scattering and fluorescence are approximately 10 -26 and 10 -19 , respectively. This inherent weakness results in a lack of sensitivity and poor limit of detection [2], thus limiting potential analysis to neat analytes or those with a concentration greater than 0.1 M [9]. To improve sensitivity, expand the list of potential analytes, and strengthen overall analyte signal, surface enhanced Raman spectroscopy (SERS) can be used. SERS was first observed by Fleishmann et al. in 1974 when a roughened silver electrode enhanced the signal of pyridine adsorbed to its surface [18]. This research focused on implementing Raman spectroscopy as a potential method for observing molecules on surfaces with monolayer coverage. Fleishmann et al. inferred that the 14 amplified pyridine signal was caused by increased surface area from the roughened silver electrode. In 1977, two separate research groups, Jeanmarie and Van Duyne [19] and Albrecht and Creighton [20], noted that the observed enhancement could not be accounted for solely by an increased surface area and that other mechanisms must exist. They proposed that the enhancement was coming from another mechanism involving the adsorbed molecules on the surface. For the next decade, researches into the SERS effect increased greatly and by 1985 attributes of experiments as well as general mechanisms governing SERS were commonly agreed upon, although the particulars of the mechanisms are still the subject of active debate. SERS involves a selection of molecules being adsorbed onto the surface of a variety of metals with differing morphologies. Typically, silver, gold, or copper are the chosen metals comprising SERS substrates; however, there have been successful experiments involving a variety of metals as well [17]. These coinage metals are usually used since the resonance condition for these metals lies at common laser frequencies for Raman spectroscopy. Also, at the resonance frequency, the dielectric function for these metals is minor. While a theoretical basis for the SERS effect has been debated substantially [21-23], the simplistic explanation is that the intensity of the Raman scattering is proportional to the induced dipole, µR, of the given molecule. Additionally, µ is proportional to the polarizability of the molecule in question,, and the magnitude of the incident electric field, E. This is seen with the expression (1.3) discussed earlier in the chapter where it is seen that an increase in the molecular polarizability or the magnitude of the field that is experienced can enhance the observed Raman scattering intensity. 15 Based on the above findings, there are generally two accepted enhancement mechanisms responsible for SERS: Electromagnetic (EM) and Chemical Enhancement (CE) mechanisms. The EM models account for E-related enhancements and are independent of the adsorbed analyte. The CE models, however, account for -related enhancement and are specific to the chemical interaction between the adsorbed analyte and the metallic surface. The chemical effect is less understood and regarded as the lesser contributor (enhancements of two or three orders of magnitude) to overall SERS enhancement [17]. EM, however, is the dominant mechanism [16]. 1.2.2 Enhancement mechanisms Electromagnetic Enhancement Of the two forms of SERS enhancement, EM enhancement is by far the greatest contributor to overall signal enhancement and can contribute as much as 10 11 [24, 25]. EM enhancement is usually observed when a SERS substrate is prepared with a roughened metal surface, consisting of features smaller than the wavelength of light in use [26, 27]. As observed in Raman spectroscopy with equation (1.3), when monochromatic radiation of frequency, , and electric field, E, interacts with a molecule, a Raman dipole is induced. This dipole oscillates at a frequency, R, and radiates power proportional to the square of the induced dipole (µR 2 ). In the far-field, this frequency is detected as Raman signal. A similar description can be applied to SERS with some alterations based on the presence of a roughened metal surface. These distinctions include the potential for the EM field as the metal’s surface to be greatly increased, resulting in possible local field 16 enhancements. Moreover, the Raman dipole radiation properties can be affected by the metallic environment leading to potential radiation enhancement. More specifically, when EM radiation impinges upon the surface of an appropriate metal substrate, conduction band electrons begin to oscillate at a frequency equal to that of the incident light. These oscillating electrons are known as surface plasmons when at or near the surface [28]. Surface plasmons can be characterized as one of two types: propagating or localized. Propagating surface plasmons move across the surface in the x-and-y- directions along the metal-dielectric interface [28, 29]. Localized surface plasmons, however, are restricted to the surface of a nanoparticle at a localized surface plasmon resonance (LSPR) frequency [28, 30]. Moreover, for localized surface plasmons to be excited by light, the metal substrate must have a roughened surface. The EM field of light at the surface can be enhanced greatly with appropriate conditions, including size and shape of nanoparticles, to excite surface [17, 28, 30]. To achieve a large EM enhancement of the signal for an analyte, it is necessary for the resonance of the surface plasmons to correspond with the wavelength of the incident radiation [31]. The amplification for both the incident field of the laser and the scattered Raman field makes up the EM enhancement mechanism for SERS through their interaction with the roughened substrate surface [17]. To illustrate the EM mechanism, a simple case involving a metal sphere (with a radius much smaller than the wavelength of light) in an external electric field can be used. With a uniform electric field across the particle and the field induced as the particle’s surface related to the laser field, the following equation can be used: 17 (1.12) with 1() being the complex, frequency dependent dielectric function of the metal while 2 is the relative permittivity of the ambient environment. Furthermore, at a frequency where: (1.13) the function is completely resonant. The local field experienced, in which a molecule adsorbed on the surface of the particular particle, is strongly increased by excitation of the surface plasmons. Specifically, the particle has localized the plane wave of the light as a field centered in the sphere that decreases as the distance from the surface grows. The particle enhances the incident field and Raman scatter field. Since the above model focuses on a simple sphere, the numerical factor of 2 in equation (1.12) will change with differing structures. Finally, it is important to mention that the local field intensity at a specific point is proportional to the square of the electric field amplitude at that given point. Furthermore, the local field intensity enhancement factor (LFIEF) at a specific point can be normalized to that value with respect to the intensity of the incoming field at the known point. This can be represented by: (1.14) Still, the overall enhancement scales to approximately E 4 ; Raman scattered light and the incident laser differ in frequency, so the enhancement more correctly is: (1.15) 18 where EF is the enhancement factor. Both fields can be resonant with the surface plasmons with small frequency shifts. The above formula is only an approximation of the real EF and further approximations are often possible [32]. Equation (1.14) contains several implicit approximations, including the fact that it ignores any polarization complications between the incoming and scattered fields. Still, in many cases, the difference between the frequency of scattering and the laser can be ignored. When taking the LIFEF at a specific point seen in Equation (1.14) with the approximation in equation (1.15), EF can be approximately calculated as: (1.16) This is known as the E 4 approximation for SERS enhancement. Even though the equation has many simplifications, it is still a useful tool when estimating actual enhancement and provides a good figure of merit when comparing models and experiments [33]. Chemical Enhancement: While it is well documented that EM enhancement provides the vast majority of SERS enhancement, other forms of enhancement exist and are normally grouped under the heading of chemical enhancement. It is important to note that the EF’s described earlier would still exist even if there was no molecule on the surface as they are an intrinsic property of the substrate specifically. Once a molecule is introduced into the situation, its simultaneous interaction between the metal and the EM field can achieve added SERS enhancement; the effect is multiplicative when both CE and EM mechanisms are present. As such, it is extremely difficult to separate these effects from a 19 system with both forms of enhancement. Even still, CE contributes little overall in terms of signal enhancement with often no more than an additional factor of 10 [32]. In general, the CE effect to SERS is short ranged (< 0.5 nm) since it depends on the adsorption site, bond geometry, and energy levels of the adsorbate molecule. The CE mechanism is looked at as a resonance Raman mechanism. The most common explanation of CE is based in a charge-transfer (CT) mechanism. The CT mechanism is attributed to an increase in the molecular polarizability of the molecule resulting from the formation of a metal-adsorbate complex [2]. Chemisorption occurs due to the adsorbate bonding to the metal surface and forming new electron states which serve as resonant intermediate states. Moreover, the highest occupied molecular orbital (HOMO) and the lowest unoccupied molecular orbital (LUMO) of the adsorbate are symmetrically disposed in energy with the Fermi level of the metal (see Figure 1.4). These CT excitations occur from the Fermi level to the LUMO with retro-donation of electrons from the HUMO to the Fermi level of the metal. Furthermore, under specific conditions, the laser energy can be in resonance with the electronic excitation of the metal-adsorbate complex. 1.2.3 SERS applications SERS has many advantages over other techniques for use in a variety of areas. In its simplest form, SERS is comparable to Raman spectroscopy with better sensitivity. As such, SERS still provides specific detail about the “fingerprint” of a given molecule or process. However, since conventional Raman has weak signal intensity, the useful technique has not been applied as universally as other methods. SERS has the ability to not only improve the sensitivity for those applications already used by Raman while also 20 Figure 1.4: Molecular orbital diagram demonstrating origin of charge-transfer mechanism for chemical enhancement. 21 expanding the potential uses of the method to those that would not be possible without the added sensitivity and limits of detection. SERS has the potential to impact the areas of analytical chemistry, biochemistry, forensics, environmental analysis, trace analysis, and many others. Currently, this technique has been implemented successfully for detecting trace amounts of environmental contaminants [34, 35] and pharmaceuticals [36, 37]. The technique has been used in biochemical fields to help analyze electron transfer reactions in proteins [38] and provide quantitative DNA analysis [39, 40]. SERS has been successfully implemented in a variety of scientific areas and rivals fluorescence spectroscopy in many ways [41]. Still, SERS does have certain limitations as an analytical technique, many of which are related to the substrate in question. . 22 Chapter 2 Surface-Enhanced Raman Spectroscopy Substrates and Nanofabrication Techniques This chapter aims to discuss the variety of options for useful creating SERS substrates. Each fabrication method will be compared and contrasted with others to give a good representation of why one would be chosen over another in a given situation. Also, the last section of the chapter will describe some of the most popular fabrication techniques and demonstrate why electron beam lithography (EBL) was chosen for the work reported later. 2.1 SERS substrates As mentioned in Chapter 1, the SERS effect is based mainly on two mechanisms related to enhancement: chemical and electromagnetic. Chemical enhancement is dependent on the analyte adsorbed onto the surface of the substrate and the nature of the metal surface, leading to a relatively small enhancement. Electromagnetic enhancement, however, is not dependent on the analyte in question and is easily observed on roughened metal substrates which have features smaller than a wavelength of light. The EM mechanism can provide SERS enhancement of greater than 10 11 [42] under optimum conditions, although enhancement of this magnitude is difficult to achieve. 23 Even still, there is generally a consensus on what traits a model SERS substrate should possess. Based on the comprehensive discussions [43], the ideal SERS substrate should have: a) Strong SERS activity, leading to high sensitivity. b) Tunable with different systems to better maximize enhancement. c) Substrate and enhancement uniformity. d) Good stability and reproducibility between individual substrates. e) Ability to be applied to a variety of analytes of differing properties. Unfortunately, achieving these objectives is not trivial. One reason that it is difficult to obtain extremely high enhancement is that the SERS effect is highly dependent on nanoparticle shape, size, and structure with regards to the given wavelength and dielectric properties of the substrate [28, 30, 44]. A great amount of research has been devoted to developing SERS substrates to take advantage of the high EM enhancement available. SERS substrates can possess both random and controlled morphologies so as to find the best way to tune the observed effect to the specific experiment. 2.1.1 Random morphology substrates The first SERS substrates, as mentioned in Chapter 1, consisted of roughened silver electrodes [18]. The electrode surface was altered by an oxidation-reduction cycle in an electrochemical cell containing silver salts causing a roughened silver film on the electrode surface. This substrate allows for the examination of charge transfer between both analyte molecules and substrate metal surface as well as orientation of the molecules 24 at or near the surface through adjustments in electrode potential [45]. However, the use of these electrode substrates has waned over the years due to relatively low enhancement. Vacuum deposited metal island films are another random morphology substrate commonly used in SERS analysis. These substrates include metals on planar surfaces such as glass, quartz, and silicon wafers or nanoparticles embedded surfaces such as silica beads and polystyrene [46, 47]. Metal island films are often high purity and relatively easy to prepare. The metal island films can also be tuned somewhat to appropriate localized surface plasmon resonances by altering parameters such as film thickness and deposition rate, with most thicknesses of metal being between 5-20 nm [31]. An example of a Ag island film on glass can be seen in Figure 2.1a. Random morphology SERS substrates also include a class involving metal- poly(dimethylsiloxane) (PDMS) nanocomposites. This type of substrate has some similarities to conventional metal island substrates as a film of metal is deposited onto the surface. However, unlike other surfaces, the PDMS allows the metal to embed itself into the top layer of the polymer, substantially increasing the overall surface area and offer some protection against oxidation. The polymer allows analytes to partition into the top layer due to its solid-phase extraction capabilities. Added interaction between the metal particles and analyte leads to a greater enhancement than that of traditional metal island films [48]. Figure 2.1b shows an image of a Ag –PDMS nanocomposite used for SERS analysis. The most common type of random morphology SERS substrate is simple colloidal silver or gold nanoparticles. Systems usually have particles ranging from 10- 150 nm can consistently yield large signal enhancement [49]. Metallic colloids are 25 Figure 2.1: Examples of non-lithographically fabricated random substrates. a) Ag islands on glass, b) Ag nanocomposite with PDMS, c) Aggregated Ag colloid particles. 26 generally produced by reducing metal salts, often silver nitrate with sodium citrate. The reduction can also be done in a careful and controlled manner to create cubes, rods, triangles, and other structures [50]. The most common use for colloidal systems currently is with single molecule SERS detection (SMSERS) [44, 51]. In these systems, aggregated clusters of metal colloid can possess “hot spot(s)” within the aggregate itself that achieve extremely high enhancement [52, 53]. There is debate as to the exact reason for the areas of high enhancement and whether it is the aggregates specifically or if a “hot” particle becomes entrapped in the aggregate. Still, it has been shown that hot aggregates can contain a wide variety of particle numbers and configurations [54, 55]. An example can be found in Figure 2.1c. Overall, the use of random morphology substrates has certain benefits including ease of fabrication and modest to occasionally strong enhancement, but there is often a lack of reproducibility in the substrates. Even though colloid has shown extremely high enhancement, the hot spots created are difficult to find and recreate. These hot areas also account for less than 1% of the surface area of the SERS substrate [56]. For SERS to move toward having a greater impact analytically, these issues must be dealt with appropriately. 2.1.2 Deterministic Ordered SERS substrates Even though random morphology SERS substrates have allowed single molecule detection, drawbacks to these types of platforms have begun to limit their use. Ordered morphology SERS substrates have become more popular as the need for reproducible results expands. Also, ordered SERS substrates offer the ability to have greater control over a variety of substrate features including nanoparticle size and shape. Ordered 27 substrates can more likely be tuned to system needs whereas random morphology substrates are difficult to control. Despite the potential of ordered substrates, to date it has been difficult to create an ordered substrate that produces exceptional and uniform enhancement. The development of better performing SERS substrates that can be easily controlled and manipulated to fit a given situation continues to be an active area of SERS research. Once an appropriate substrate is created, the ability to use SERS as an analytical tool would increase dramatically. As such, the area of nanofabrication has become more commonly implemented in the SERS arena. 2.2 Relevant nanofabrication techniques Aside from looking at the SERS system that provides for the greatest enhancement, there are other important considerations to be accounted for when determining the best substrate. Ideal SERS substrates can provide a variety of benefits including reproducibility and uniformity. Easily produced and implemented SERS platforms are prominent factors as well since the fabrication of certain substrates can be complex. Furthermore, all fabrication methods have drawbacks and limitations that make certain techniques desirable in some situations but not others. Nanofabrication at its core aims to create nanoscale structures with the ability to serve as components in specific devises or act as a complete system on their own. Furthermore, nanofabrication looks to reproducibly create large quantities of these devises at a fairly low cost. Overall two distinct groups of fabrication methods have 28 emerged: bottom-up and top-down [57]. Bottom-down fabrication focuses on synthetic methods for creating substrates by assembling subnanoscale building blocks into specific patterns. The most common uses for these types of methods include biological and chemical sensors [58], but these methods have been used for SERS detection on numerous occasions. Top-down methods involve conventional lithographic techniques where nanoscale structures are created by removing parts of a bulk material, often by some etchant process. Also, the top-down approach patterns the chips in a specific place so there is no need for assembly. The top-down approach has been used commonly in electronic and photonic industries and is also becoming increasingly more common in the creation of SERS substrates [58], but certain limits have prevented rapid development in these areas. 2.2.1 Bottom-up SERS techniques Bottom-up techniques have become some of the most popular non-random SERS substrates for bulk fabrication due to the relative ease of assembly. These techniques are often much less expensive than top-down techniques and require less specialized equipment. One common technique for SERS substrate fabrication is the chemical assembly, or self-assembly, method [59]. The method modifies the solid substrate (often silicon or glass) with bifunctional molecules for metal nanoparticle immobilization. The molecules form a compact layer with the solid substrate, allowing the other functional group to interact with nanoparticles. This process forms an ordered layer of nanoparticles for SERS analysis. Chemical assembly substrates can allow for a homogeneous SERS signal over a large area, but there can often be a problem either with aggregates forming on the surface or low SERS activity due to low electromagnetic coupling [60]. Even 29 though the aggregation can be mitigated with proper cleaning, it is difficult to achieve a surface without defects, particularly on a large scale [59]. The Lagnmuir Blodgett (LB) method, originally used for preparing large areas with a film of amphiphilic molecules onto solid substrates [61], can alleviate the aggregation problem. Nanoparticles modified with hydrophobic molecules and dispersed into a volatile solvent immiscible in water, often hexane or chloroform. After dispersion into water, a layer of random nanoparticles at the interface can be created once the solvent evaporates. Finally an ordered layer of nanoparticles will form on the surface resulting from compression as the LB trough barrier moves [62]. The interparticle spacing will decrease during compression. Substrates prepared by this method have exhibited SERS enhancement of as much as 10 7 [63]. This simple procedure can be used with a variety of shapes and sizes of nanoparticles which align based on these properties. While the LB films can form highly ordered close-packed systems, many of the chemical modifications that are used to create specific nanoparticles interfere with SERS analysis. Another popular technique, popularized by the Van Duyne group, is Nanosphere Lithography (NSL) [64, 65]. NSL is a type of template based fabrication used to create highly ordered SERS substrates. These substrates are created by assembling polystyrene or silica spheres of a given size onto a clean substrate. A layer of the ordered nanosphere film will form on the substrate by carefully controlling the assembly. Metal is then deposited on top of the nanosphere film, acting as a template, to a desired thickness. If the metal is deposited using physical vapor deposition, the SERS substrate can be used with the metal film over nanosphere (FON) or the nanospheres can be removed via sonication leaving surface-confined nanoparticles in the shape of a truncated tetrahedron 30 [59]. The metal film can also be created using electrochemical deposition prior to removal of the nanospheres, which leaves nanoholes [59]. Either way, NSL can produce SERS substrates with controlled features with the potential for high enhancement. However, the success of this method relies heavily on the experimental conditions. Also, it is difficult to achieve a surface without any point or line defects with nanospheres smaller than 200 nm [59]. Overall, bottom-up methods offer simple methods for creating relatively ordered SERS substrates. These substrates have been able to obtain enhancement of better than 10 7 when conditions have been optimized, allowing for some sensitive analysis. However, the reproducibility for these methods is still lacking and varies largely on the experimental conditions. Top-down methods using reproducible lithographic techniques have since become more popular. 2.2.2 Top-down SERS methods Top-down fabrication methods have become more common for SERS substrates due to the potential for highly reproducible fabrication. These techniques can also allow for substrates to be easily tuned to the system of interest for analysis. However, these techniques do have certain limitation. One drawback to top-down methods is the amount of steps that each fabrication technique will require and the complexity of each step [66]. As the number of individual steps involved in processing increase, the need for accuracy in each step is amplified. Another hindrance to lithographic methods for SERS substrates are the physical limitations of the techniques themselves. Until recently, the resolution required to create a viable SERS substrate was difficult to achieve in a consistent manner [67]. Also, as with most nanofabrication techniques, throughput is often a problem for 31 lithographic techniques. Improvements in the techniques and the instrumentation involved have begun to alleviate these issues, but they continue to be a limiting factor [66]. Still, the potential for reproducible substrates with strong enhancement exists for these advanced substrates. SERS substrates can be fabricated using the focused ion beam (FIB) technique. A FIB instrument consists of an ion source, ion optics, a stage, and a vacuum system [68]. The ion beam, often Ga + , is usually a liquid-metal ion source (LMIS). The LMIS is a high-brightness ion source that produces beams of heavier ions which can be focused to a spot size of smaller than 10 nm [69]. The beam is collimated into parallel beams by condenser lenses before passing though a mass separator and drift tube. This setup filters out unwanted ions from the alloy ion sources. A lens objective and electrostatic beam deflector focus the beam into a fine spot on the substrate for milling [68]. Milling is a process combining sputtering, material redeposition, and swelling. Most frequently, nanohole arrays (NHAs) are created with FIB milling as it has a higher throughput than milling vertical structures. The NHA systems are similar to other SERS substrates as they are highly dependent on size and shape of the nanoholes [57]. With high resolution it is easy to study the effect of separation on holes as well as optimize the system for a particular experiment. NHA periodicity is also easy to manipulate, even on the same substrate, leading to better SERS tunability [70]. Another benefit to FIB milling is that the initial substrate could easily be used as an imprint stamp with a substance such as PDMS [71, 72] allowing for improved throughput. 32 2.2.3 Electron beam lithography An additional lithographic method that employs focused particle beams and has become more common with SERS is electron beam lithography (EBL). EBL uses similar principles as normal photolithography, only on a much smaller scale [57]. Like other top-down methods, EBL can reproducibly produce SERS substrates with known features and good resolution. Although cost and throughput are drawbacks to this technique, the benefits of this technique, particularly for academic purposes, outweigh the potential limitations. The work reported herein focuses on developing SERS substrates via electron beam lithography. EBL has the potential to create small, reproducible structures of a variety of shapes and sizes. EBL pattering was first developed in the early 1960’s using modified electron microscopes [62]. Since the Gaussian beam was already converged as much as possible, the resolution was already under 1 µm. The largest application of EBL has been the semiconductor industry for use with patterning on masks and reticles [73]; the method has progressed rapidly as miniaturization and circuit integration become more important. Since modern EBL instrumentation offers much higher resolution and fast turn-around time, it has become vital to the development of advanced devices. However, the slow pattering process has hampered its ability in mass-production settings [73]. Some techniques have emerged recently to improve the throughput of EBL including variable-shaped beam lithography [74], electron projection lithography [75, 76], and low- energy electron beam proximity projection lithography [77]. These techniques are generally reserved for mass-production, although they do not produce the same resolution achieved through standard EBL. Also, many of the higher throughput techniques use 33 bulky and complex masks which can prove costly and difficult to fabricate as the feature sizes continue to shrink. A typical EBL system consists of three main components: an electron gun or source, a vacuum system or column to focus the electron beam, and a computer system that controls the various parts [78]. Figure 2.2 is a simplified schematic of a common EBL system. The electron gun controls the creation of the electron beam with the first step producing the electrons by cathodes or electron emitters. Once formed, the electrons are accelerated by electrostatic fields producing greater energy. These electrons are then focused into a beam. The manipulation of the beam then happens under a high vacuum. A series of electric and magnetic lenses can focus and deflect the beam to a specific point on the substrate. Finally, the computer system coordinates the movement of the electron beam over the substrate and whether or not to expose the substrate underneath to the beam [73]. The control system can intermittently turn the beam on and off so as the intended location(s) are the only ones being “written” on. EBL is generally used either in mask making for use with other lithography or, as in this case, in a direct writing process on the semiconductor substrate [78]. EBL is different than most photolithography in that the directed electrons, rather than photons, specifically expose a known location on the substrate instead of the entire surface. As such, there is no need for a mask when working with EBL [73]. The patterns are instead created by the areas that are exposed to the electron beams. The surface of the substrate is often coated with a photoresist, an electron sensitive material often coating a semiconductor wafer [71]. There are a variety of resists with different properties 34 Figure 2.2: Simplified schematic of an electron beam lithography system. 35 including resolution and throughput time, but the biggest distinction is if the resist is positive or negative tone. Positive tone resist molecules become resolved (depolymerized) after exposure to the electron beam while negative tone resist molecules polymerize after exposure. The resolved positive resist areas are then removed during development, creating space where the pattern was written. The polymerized negative tone resist, however, remains during chemical development while the rest of the resist rinses away. Figure 2.3 shows a schematic of the process for the two types of resist development. Once the resist has been developed, further steps can be taken to complete the substrate if necessary. When compared to traditional photolithography, EBL can accomplish much greater resolution since the electron beam spot size can be focused to ~1 nm. Overall, the resolution for photolithography is approximately +/- 0.5 µm at its best while EBL can be optimized to obtain resolution better than +/- 10 nm [66]. To achieve the high precision and resolution that EBL is known for, the system must be optimized to avoid extraneous resist exposure. Extra resist exposure can occur with electrons of extremely high or extremely low energy [79]. With high energy electrons, the beam diffuses deeper into the resist, causing more area to be exposed. Low energy electrons cannot scatter enough over large distances, leaving certain areas to be more exposed than others. The resolution for lithography is also linked with the type of resist used. Furthermore, the type of developer employed can help yield better contrast between developed and undeveloped areas, improving the resolution greatly. The Zep 520A resist utilized in the work reported herein is a type of high resolution PMMA and has resolution better than 10 nm [80]. 36 Figure 2.3: Illustration of the differences between direct (left) and in indirect/liftoff photolithographic procedures. 37 Due to its controlled nature, several research groups have used EBL to fabricate SERS substrates. Previously, our group has demonstrated a direct EBL technique for fabricating ordered nanostructures before vapor deposition of Ag to create reproducible SERS substrates [81]. Other groups have often used EBL to create metal nanoparticles by using a lift-off technique that removes unwanted resist after a metal layer has been placed on the substrate surface [82-84]. This leaves the metallic features in known patterns for SERS analysis. Still, the overall goal for these projects is to create a reproducible SERS substrate that can produce signal enhancements similar to those of the random morphology substrates. The work reported herein focuses some on developing a new method of EBL fabrication in conjunction with reactive ion etching (RIE) for SERS substrates to gain better control over the features in question as well as increase overall SERS enhancement. 2.2.4 Reactive Ion Etching The largest difference between the method used in previous pillar fabrication trials and the method employed currently is the use of etching, specifically RIE. Etching is used to permanently transfer the topographically imprinted pattern from a mask material (most commonly photoresist or metal) onto the surface of the substrate [85]. In nanofabrication this can be achieved either through a wet chemical etch or a dry plasma etch. The chosen method is determined by the desired etch profile for the final substrate, as seen in Figure 2.4. Wet etching is often the simplest form of etching as it uses an etchant solution, usually an acid, to chemically attack the underlying surface while leaving the mask intact. This method leads to isotropic etching which causes undercutting beneath the mask’s surface in a nondirectional manner [85]. The wet 38 Figure 2.4: Example of different etch profiles for chemical and physical etches. 39 chemical etch is also a slow process and possesses little control over position and direction. Wet etching is not commonly used in nanofabrication for these reasons. Most nanofabrication requires anisotropic etch profiles instead since they produce sharp, controlled features. Dry plasma etching utilizes an ionized gas (plasma) instead of a liquid etchant. An electric field accelerates the ions toward the wafer. The resulting etch is a combination of chemical etching, from the film reacting with the plasma, and physical sputtering, from the directional bombardment of the ions as they hit the wafer [85]. The chemical aspects of the process yield good etch selectivity, i.e. the ratio of the substrate etch rate to the mask etch rate, for a variety of materials. This type of etch is still essentially isotropic. Physical sputtering, however, is highly directional and leads to extremely vertical features with poor etch selectivity. Thus, most plasma etching combines the two processes to achieve a finished product that is both selective and directional. Several different techniques provide quality results for nanofabrication with RIE being the most common. A schematic of an RIE system is shown in Figure 2.5. The substrate is placed within a reactor in the RIE system. Reactive species are generated in a plasma using an RF power source and a specific gaseous mixture. Ions are then accelerated toward the substrate surface leading to both physical and chemical etches. The physical process is from high energy ions that knock atoms out of the substrate surface through a transfer of kinetic energy. The chemical process occurs with the formation of gaseous material at the surface of the substrate, causing a similar result as a wet chemical etch. The etch profile and etch depth can be controlled by various parameters [66]. The specific types of 40 Figure 2.5: Schematic of RIE chamber. 41 gases and the amount of each type, as well as gas flow rate, help determine how aggressively the chemicals interact with the substrate. RF power, etch time, and chamber temperature all contribute to whether the chemical or physical etch process dominates. The RIE etch processes used in this work have involved a variety of gas combinations, most involving fluorine containing compounds. The etch time has also been altered frequently in the hopes of identifying the optimum height for the SERS substrates (pillars) in question. More specifics as to the final structures and the parameters that created them will be discussed in subsequent sections. 42 Chapter 3 Controllable Nanofabrication of Aggregate-Like Nanoparticle Substrates and Evaluation for Surface Enhanced Raman Spectroscopy Chapter 3 is an adaptation of a research article published in ACS Nano, 2009, 3, 3845-3853. This article discusses a novel combinatorial approach to improving SERS substrate fabrication and analysis. Coauthors include Jenny Oran, who developed the first random morphology substrate designs, and Scott Retterer, who helped develop the electron beam lithography and liftoff process used in the fabrication of the many substrates. This chapter has been revised as the Experimental section originally came at the end of the work and now follows the Introduction. 3.1 Introduction Surface Enhanced Raman Spectroscopy (SERS) is a valuable analytical phenomenon that can result in a dramatic increase in Raman signal from molecules that have been sorbed onto or are in the vicinity of nanometer-sized metallic particles. There are two accepted mechanisms, chemical and electromagnetic, that are generally recognized as being responsible for the observation of the SERS effect [21, 86]. 43 Chemical enhancement mechanisms are dependent upon both analyte molecules adsorbed to the SERS substrate surface and the nature of the metal surface itself, in some cases creating a charge transfer intermediate state to increase Raman signal [87]. Electromagnetic enhancement is more general in nature and is typically not critically dependent upon the analyte used. It can be seen in SERS when substrates are made of roughened metal surfaces or nanoparticles, typically gold, silver, or copper, that have features smaller than the wavelength of light being used [26, 27, 88]. When electromagnetic radiation impinges on the metal composing the SERS substrate, conduction band electrons undergo oscillations of frequency equal to that of the incident light. These oscillating electrons produce surface plasmons at/near the metal surface [89]. The resulting secondary electric field adds to the incident field. Thus, localized surface plasmons have the ability to enhance the electromagnetic field in the area near the nanoparticles composing the substrate, leading to greater Raman signal enhancement for analytes located therein. Similarly, the Raman scatter can be amplified by the substrate. The SERS effect is highly dependent upon nanoparticle shape and structure as it relates to the excitation wavelength and the dielectric properties of the medium [28, 30, 44]. As a result, recent research [90-92] has focused on taking advantage of the electromagnetic enhancement mechanism of SERS by engineering substrates with both random and controlled morphologies that can be used to tune the observed surface plasmon resonance to suit the experiment. Perhaps the most common type of SERS substrate, one that consistently yields large signal enhancement, is simple colloidal gold or silver nanoparticles having the size range of 10-150 nm [49, 93]. Usually these are formed by the reduction of metal salts, 44 e.g., the reduction of silver nitrate with sodium citrate. In some cases, the reduction is accomplished in more careful fashion to create cubes, rods, or triangular structures [50]. The colloidal systems that are most often used for single molecule or otherwise ultra- sensitive detection are usually aggregated clusters that possess some “hot spot(s)” within certain aggregates. Research has shown “hot” aggregates can contain as few as two to six [93] tightly packed particles and be as large as greater than 20 particles [55]. Much research has been done using colloidal substrates to support the finding that nanoparticle density plays a role in Raman signal enhancement [51, 52, 55, 94, 95]. In one study by Khan, et al., the effects of aggregate size/nanoparticle density on surface enhanced resonance Raman scattering (SERRS) signal was examined [55]. Ag colloid solution was evenly distributed across the surface of a transmission electron microscopy (TEM) grid, and SERRS data was collected and correlated with TEM images. The results showed that as nanoparticle density increased, SERRS activity increased. Regions of the grids that contained large aggregates showed the most intense SERRS signal, while regions with few particles were the least intense [55]. Another study by Camden, et al., focused on the correlation between nanoparticle structures known to yield single molecule SERS, wherein several active aggregates were identified [56]. The results showed that hot spots likely occur at particle-particle intersections. A focus was made at studying a simple dual particle aggregate composed of a hemispherically capped rod and a sphere with a T-shape that yielded single molecule sensitivity [56]. While well-designed, random morphology substrates may lead to improved SERS enhancement, it is difficult to synthetically reproduce the nanoparticle aggregates that have been found to yield large SERS signal. One alternative to colloid is metal island film substrates [96]. The advantages of this type 45 of substrate over colloid-based substrates include better reproducibility from spot to spot and ease of fabrication. However, these substrates have yet to generate the signal enhancements of the best performing colloidal systems. Previous work in our group, has demonstrated electron beam lithography (EBL) techniques for the definition and fabrication of nanostructured SERS substrates [81, 97, 98]. With EBL, the morphology of the SERS-active substrate can be controlled since the nanoparticles composing the substrate are chosen and laid out using computer aided design software [81, 92, 97-99]. Also, EBL remains an important technique for fabricating uniform, reproducible substrates. Recently, we found that substrates made of ordered arrays of ellipses having aspect ratios of 300:300 nm and 300:250 nm gave better SERS enhancement than smaller, prolate ellipses (6:1 to 6:4) [98]. We have also performed research with synthetically produced, random shaped aggregated colloid and colloid shaped as cubes that have yielded good SERS enhancement as well [100]. Along those lines, our focus herein is to combine the two approaches to substrate creation and fabricate combinatorial sets of SERS substrates comprised of random patterns that can be spectrally mapped and reproduced based on their demonstrated enhancement. To this end, we borrow from the biomedical concepts of combinatorial chemistry and cloning and demonstrate a novel EBL-reactive ion etching (RIE) approach to the combinatorial fabrication of SERS substrates. The substrates are arranged in 10x10 matrices composed of randomly different 5x5 μm cells of Lithographic Defined Nanoaggregates (LDNAs) and inspected for SERS activity using benzenethiol (BT) as a test compound. We combine the randomness of colloidal aggregate substrates with the ability of the EBL system to reproduce substrate morphology by designing arrays 46 containing aggregates made up of different shapes ranging in size from approximately 75- 650 nm. Herein, we describe the process we used to create these LDNAs, as well as the combinatorial approach to determine the best performing aggregates. Experiments were also completed to examine reproducibility of both the aggregates, in addition to the SERS signals they produce. Finally, an experiment was used to inspect the ability of our substrates to be cloned over large areas while remaining uniform, intense SERS active in the process. 3.2 Experimental 3.2.1 Instrumentation All SERS spectra were collected using a JY-Horiba LabRam Spectrograph. Details of the instrument setup have been described previously [101, 102]. In general, a 50X (0.45 NA, ∞) microscope objective was used to deliver 0.67mW of the 633 nm line of a thermoelectrically cooled HeNe laser with a spot size of approximately 5 m. All spectra were collected with a 180º scattering geometry and sample acquisition times were set to 1 second unless otherwise stated. The polarization vector was vertical in the plane of the substrate arrays in all cases. Normally SERS spectra are manually corrected for the broad background scatter using the LabSpec 4.12 software of our Raman system. 3.2.2 Preparation of SERS-Active Substrates As described above, 50x50 m patterns containing different shapes of varying sizes (see appearance in Figure 3.1a), randomly positioned in the array to form 5x5 μm cells, were created in AutoCAD 2005. These arrays were formed with either various 47 Figure 3.1: (a) Images of CAD of a various shape pattern (above) and circle/ellipse pattern (below) and SEMs of (b) EBL patterns following 250 nm deep RIE, (c) EBL patterns after deposition of 20 nm of SiO2, and (d) deposition 40 nm of Ag. 48 shapes or different circles and ellipses to create the pattern types seen in Table 3.1. The patterns were each created by selecting the types of shapes as well as the sizes to use for that pattern. Subsequently, individual shapes were manually inserted into a 50x50 m CAD square in a random, blind fashion until a predetermined overall average density (percent coverage/5x5 m cell) was reached. Some manipulation of the CAD patterns was performed so that the larger CAD square was partitioned into 100 smaller 5x5 μm cells that roughly match the laser spot size. Once a strong performing “hot” cell was pin-pointed via SERS data collection – described below, that 5x5 m cell was found in the original AutoCAD drawing and cloned into a macro-pattern in the shape of a “T” (called “cloned cell “T” pattern). The AutoCAD drawings were then converted to GDS-II format by using the LinkCAD conversion program. The files were transferred to the EBL system computer and converted to the format readable by the instrument. 3.2.3 Liftoff Pillar Method A 2-in Si wafer (Wafer World, FL) was baked for 45 minutes at 250˚C to remove any excess moisture adsorbed onto the surface. A 300 nm film of Zep 520A, a high resolution positive tone resist suspended in anisole, was applied to the wafer using spin coating at 6000 rpm for 45 s. Once coated, the wafer was then baked at 180˚C for 2 minutes and placed under vacuum in EBL system. The resist film thickness was estimated from a chart provided by the manufacturer based on spin rate. 49 Table 3.1: General morphological data on the 8 different types of tested matrices. 50 A Jeol JBX-9300 FS/E EBL system with a 100 keV thermal field emission gun was used for the writing of the nano-arrays. The resist film was exposed to a dose of 420 C/cm 2 for fabrication. Each 50x50 m pattern was spaced 200 m apart in both the x and y directions yielding evenly spaced rows of unique patterns. Each row has similar features while each column has varied individual patterns. When exposure was complete, the patterns were developed using xylene for 30 s, rinsed with isopropyl alcohol, and dried. Wafers were then exposed to an O2 plasma for 6 seconds at 100 Watts (Technics Reactive Ion Etching System) to remove resist residue on the patterns after development. For the liftoff process, 10 nm of chromium were then deposited onto the surface of the wafer using an Electron-beam dual gun evaporation chamber (Thermonics Laboratory, VE- 240). The excess resist and chromium were then removed via liftoff using an acetone bath followed by an isopropyl alcohol rinse. The wafers are then rinsed with deionized water and dried. The patterns are then etched using an Oxford RIE to a pillar height of 250 nm at a rate of 100 nm/min (see appearance in Figure 3.1b). After the etching, the chromium was removed using a chromium photomask etchant, Cr-14S, bath for 20 minutes. Finally, 20 nm of SiO2 were deposited onto the silicon surface using an Oxford Plasma Enhanced Chemical Vapor Deposition (PECVD) system at a rate of 1.2 nm/s (see appearance in Figure 3.1c). Substrates were made SERS-active by deposition of 99.999 % Ag (Alfa Aesar, MA) using a physical vapor deposition (PVD) chamber from Cooke Vacuum Products, Inc. Samples were mounted 25 cm above and normal to the effusive source. Average mass thickness and deposition rates were monitored for each film using a quartz-crystal microbalance (QCM) mounted adjacent to the substrates. The SiO2 patterns were coated 51 with varying amounts of Ag at differing deposition rates depending on the study being done (see appearance in Figure 3.1d). Scanning electron microscopy (SEM) images were collected with a Jeol JSM- 7400F microscope with a field-emission gun operating at a range of 1.50-5.00 kV depending on the substrate surface. Sample damage and charge build-up were reduced under these conditions to yield high-resolution images of Ag-coated and uncoated surfaces. 3.2.4 Analyte preparation and data acquisition The analyte used in most studies was 1x10 -5 M BT (99%, Fisher), in 18 MΩ deionised water (Barnstead, E-Pure) which formed a well defined self-assembled monolayer (SAM) on the metal surface. Details of how data was collected and processed have been described previously [47, 101]. The wafer containing the rows of patterns was placed at the bottom of a plastic Petri dish that was filled with approximately 2 mL of BT solution for 15 minutes before being rinsed with deionized water and dried. SERS signal was optimized by fine-focusing the microscope objective, and the spectroscopic data was collected by rastering the laser beam across each pattern at 5 μm intervals (1 spectral acquisition per step) over a 4900 μm 2 area (N = 196). In some studies, a previously described sample translation technique (STT) [101, 102] was used, while other test analytes were sometimes used, as well. It should be noted that the laser spot jitter on our nanofabricated samples is estimated to be 1-2 μm and was influenced by construction near our laboratory. 52 3.3 Results and discussion 3.3.1 Spectral mapping of initial aggregate arrays EBL patterns were made from randomly arranged, computer generated, arrays of differing nanoparticle shapes. An array in this work is defined at the individual particles that are laid down onto the computer template. These arrayed shapes formed 5x5 μm cells, containing either (i) various shapes (stars, crescent moons, etc.) or (ii) eight different circles and ellipses, each of which are of assorted sizes totaling different coverage areas (see Table 3.1 for details). The cells were formed into 5x5 μm squares to approximate the laser spot size. Circles/ellipses were chosen to mimic the nanoparticle shapes in the hot aggregates that form via colloid reduction (although more disk like than true synthetic colloids) [55, 93]. The various shapes were chosen to produce structures with sharper features. However, as seen in Figure 3.1, the nanofabrication processes tend to round-out the sharper features. These arrayed cells form the overall 50x50 μm patterns (a 10x10 matrix that contains 100 morphologically different cells) that are surveyed for SERS signals in these experiments. In order to determine whether an original aggregate array contained areas of substantial enhancement, the array was spectrally mapped and the SERS signals obtained from the SAM of BT [103, 104]. 25 nm of Ag was deposited onto the different patterns at a rate of 1 Å/s. It was determined that depositing a layer of SiO2 on the wafer prior to depositing the Ag, thereby altering the dielectric properties of the substrate, substantially improved signals [105]. Initial experiments showed that 20 nm of SiO2 was optimum for dielectric aspects without appreciably distorting the sharp features of the EBL. In every 53 initial 50x50 μm pattern, the best and worst performing of the 100 individual 5x5 m cells were determined. Each individual analysis was then compared with other trials using the same parameters, including the substrate pattern type. In general, there were individual cells, or regions of cells, giving consistently high signals in each of the initial trials. Figure 3.2 shows the analysis of the least dense circle/ellipse pattern with a corresponding hot region in the lower right corner of the substrate. While the two hot areas seem to be in the same overall region, it is difficult to determine from the full 50x50 μm pattern spectral mapping experiment whether the two hot cells are identical. This is due to instrument limitations, in particular not being able to start the rastering analysis in exactly the same spot for each trial. To obviate this limitation we use an additional, more confined, spectral mapping experiment to pinpoint the hottest cell(s). The process is discussed in the following section. It is also obvious from looking at Figure 3.2 that no discernable signal occurs outside of the 50x50 μm pattern. As shown, the “hot” region was not only located in the same area in both trials, the signals were almost identical. Strong performing cells were generally determined from the magnitudes of the 1056 and 1575 cm -1 bands. There are small relative differences in spectral features, as some minor bands are stronger in certain cells than others, presumably due to the random nature of the substrates or trace impurities. In this case, the signal for the single best cell in each pattern was roughly 5 times stronger than the average signal for the entire pattern and over 10 times higher than the lower performing cells. This showed that a hot region was present in the original pattern, as well as present in each of the low density circle/ellipse patterns tested. 54 Figure 3.2: Combinatorial-like SERS signal survey of two 50x50 μm patterns of the least dense circle ellipse type of pattern. The spectra of BT for the apparent best 5x5 μm cells are shown.